We provide replication service for:-

  • CD-Roms
  • Audio CDs
  • Video CDs
  • DVDs

 

You'll find that we offer the lowest pricing, the quickest turnaround and a professional customer service
experience that will eliminate your concerns and exceed your expectations.
With state of the art professional equipment, we can replicate as many VCDs/DVDs as you need.

We can always find a way to get your CD's made with very short notice. Nothing is more important than getting your software, data, and sound out the right way within your time frame.

 

DVDs and CDs replication are done using almost the same processes.

  1. When we receive your master copy, we will sent it for premastering and check the video/audio/gaphic quality (to prevents any problems later in the process).
  2. Then we perform a virus check where we scan for known viruses.
  3. Then we send it to mastering to create the glass master/stamper to replicate your DVD/CD
  4. For the label (printing on the CD or DVD), we prefer to get either an electronic file with artwork or film to match our template. You can refer to the 'specification page' for more infomation on the requirments.
  5. Both data and label are subject to extensive quality checks throughout the process
  6. When all the CD's or DVD's have the correct image and the correct label, we will sent it to the packaging department.
  7. Lastly, your DVDs/CDs are ready to ship out.
Replication is a process whereby a 'glass master' is created from a pre-mastered data.
We create the master using a process called Injection Molding.
Step ONE:
The stamper is placed into an injection molding machine, connected to a continuous supply of polycarbonate.
Polycarbonate is the material used to produce compact disc. It is then heated to a molten state and shot into a mold that contains the stamper.
After which, it is cooled using chilled water and the clear disc with the information stamped into is removed.
Step TWO:
Metalization then takes place.
Metalization is the process whereby a thin layer of metal/aluminum is sputtered onto the side of the disc containing information.
Step THREE:
After metallization, a thin layer of lacquer is spin coated onto the metal/aluminum. This process is called protective coating.
The protective coating is then cured using UV light.

Then, its ready to be sent for printing.

 
 
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